CBAM and Indian Steel: What the Carbon Levy Actually Costs and How to Respond
Key takeaways
- CBAM is now financially live. Every tonne of Indian steel shipped to the EU from January 2026 onwards accumulates a certificate obligation, with the first surrender deadline on 30 September 2027.
- India’s average blast furnace emission intensity of approximately 2.1 tCO₂ per tonne of crude steel sits 54% above the EU benchmark of 1.37 tCO₂ per tonne — the gap that directly determines the CBAM levy per tonne.
- ICRA estimates CBAM compliance requirements will reduce profits of Indian steel exports to the EU by USD 60 to 165 per tonne between 2026 and 2034. Global Efficiency Intelligence projects import charges of USD 72 to 83 per tonne under a medium carbon price scenario in 2030, rising to USD 210 to 243 per tonne by 2034.
- India is expected to bear 18% of total global CBAM costs — nearly double its share of EU import value — because of its reliance on blast furnace steelmaking and the current absence of a recognised domestic carbon price, per Fastmarkets analysis.
- Without verified installation-level emissions data, EU default values apply and can push CBAM costs to €250 to 300 per tonne — a level that effectively closes the EU market to affected exporters.
- The Carbon Credit Trading Scheme, covering 253 obligated entities in the iron and steel sector with compliance starting in 2025-26, creates the conditions for India to eventually offset CBAM obligations with domestic carbon costs.
- India’s CCTS, Green Steel Taxonomy, Green Steel Public Procurement Policy and National Green Hydrogen Mission together form the domestic policy architecture that determines how fast the CBAM cost burden reduces over the decade ahead.
The EU Carbon Border Adjustment Mechanism entered its definitive financial phase on 1 January 2026. For Indian steel exporters with EU customers, this is not a future planning scenario. The carbon levy is accumulating now, the first certificate surrender deadline is 30 September 2027, and EU buyers are already factoring emission intensity into their procurement and pricing decisions. The commercial dynamics have shifted and the gap between producers who have prepared and those who have not is widening every quarter.
This article examines what CBAM specifically means for the Indian steel sector — the emission intensity gap that drives the exposure, the cost per tonne at different carbon price scenarios, the product-level variation in market risk, the decarbonisation pathways available and what they cost, and the domestic policy architecture that will determine how the next decade plays out. For the broader CBAM framework and India’s strategic response, see Carbon Border Adjustment Mechanism and Its Impact on Indian Industry. For the operational compliance process, see How the Carbon Border Adjustment Mechanism Works.
The structural problem: India’s emission intensity gap
The CBAM levy on Indian steel is not the result of bureaucratic discrimination. It is the direct financial consequence of a structural characteristic of India’s steel industry: most of India’s steel is produced via the blast furnace-basic oxygen furnace route using metallurgical coal, and that route generates substantially more CO₂ per tonne of finished steel than the routes that dominate production in countries with lower CBAM exposure.
The 0.73 tCO₂ gap between India’s average BF-BOF intensity and the EU CBAM benchmark is the number that determines the financial exposure at the installation level. At a CBAM certificate price of €88 per tonne — approximately where EU ETS allowances were trading in January 2026 — that gap translates into a CBAM obligation of roughly €64 per tonne for typical Indian hot rolled coil and downstream products, before the free allocation adjustment that reduces this slightly in 2026 and 2027.
Two other figures from the Ministry of Steel deserve attention. The domestic steel sector accounts for 12% of India’s total greenhouse gas emissions. And India’s average emission intensity — including both BF-BOF and secondary production — is 2.55 tCO₂ per tonne of crude steel, which is 12% above the global average of approximately 1.9 tCO₂ per tonne according to official data cited by Steel Secretary Sandeep Poundrik. The discrepancy between the 2.55 sector average and the 2.1 typical BF-BOF installation figure reflects the contribution of secondary sector EAF and induction furnace production to the average, pulling the overall number slightly higher than BF-BOF alone.
What makes this structural exposure particularly challenging is the investment timeline. BF-BOF assets in India have an average age of just 18 years. These facilities were built with operational lifespans of 40 to 60 years. CBAM creates accelerated stranding risk for assets that are less than halfway through their intended operational lives — which is the definition of a complex financial and strategic problem for companies that made investment decisions before the carbon cost landscape looked like this.
“CBAM will definitely impact the exports, as the Indian steel industry is still predominantly using the blast furnace route, where the pollution or emission is higher. Even the new capacities being added are still in the BF-BOF route.”
Sandeep Poundrik, Secretary, Ministry of Steel, at the FT Live Energy Transition Summit India, September 2025The cost per tonne — across carbon price scenarios and timelines
The financial cost of CBAM for Indian steel exporters depends on three variables: the carbon intensity of the specific installation, the EU ETS price at the time, and the CBAM factor applicable in that year. All three are changing, and not in a direction that makes the problem easier.
| Year | CBAM factor | Low scenario (USD 54/tCO₂) | Medium scenario (USD 72-83/tCO₂) | High scenario |
|---|---|---|---|---|
| 2026 | 97.5% | ~€55-65/t steel | ~€64-75/t steel | ~€80-100/t steel |
| 2028 | ~85% | ~€50-60/t | ~€70-85/t | ~€100-130/t |
| 2030 | ~61.5% | ~€60-70/t | ~USD 72-83/t | ~€130-160/t |
| 2034 | 100% | ~€100-120/t | ~USD 210-243/t | ~USD 397/t |
Sources: Global Efficiency Intelligence medium and high scenarios; Fastmarkets projection of EU ETS reaching €130/t by 2030; Rystad Energy high scenario of USD 397/t at 2034 full phase-out; ICRA range of USD 60 to 165/t across 2026 to 2034.
The KPMG analysis cited in Metalbook’s research adds a useful commercial framing: CBAM could increase the effective costs of EU steel exports by between 20% and 35% depending on product and production methodology. At current average Indian emission intensity, a conservative EU carbon price of €80 per tonne CO₂ translates into additional costs of €200 per tonne — or between Rs 13,000 and Rs 19,000 per tonne in Indian currency — for commodity steel products like hot rolled coil. At thin commodity margins, this is the difference between profit and loss on EU-bound shipments.
The default value risk
Without verified installation-level emissions data, EU authorities apply default values set at the highest emission intensity observed for that product type. For Indian steel exports, this can push the CBAM burden to €250 to 300 per tonne — according to CO2 AI analysis. At that level, the EU market is effectively closed to affected exporters for commodity grades. The companies that invest in proper measurement and verification infrastructure are not just doing compliance work. They are protecting market access. First movers on verification will have a structural commercial advantage over those who delay.
India’s disproportionate exposure in global context
India is expected to bear 18% of total global CBAM costs on steel — nearly double its share of EU import value — according to Fastmarkets analysis. This disproportionate burden reflects two converging factors: India’s dependence on blast furnace steelmaking and the current absence of a recognised domestic carbon price that could offset CBAM obligations.
Steel exports from India to the EU had already fallen more than 31% in the first eight months of 2025 compared to the same period in 2024, indicating that market anticipation of CBAM is reshaping procurement decisions before the financial obligations have fully activated. EU buyers are already baking emission intensity into procurement decisions and pricing negotiations. By 2032, Indian steel exporters will face a 32% cost increase under CBAM — the steepest increase of any major exporting country globally, according to BCG analysis cited by CO2 AI.
The exposure is not evenly distributed across products. CO2 AI’s product-level analysis is useful here: 95% of India’s cold rolled coil annealed exports go to Europe, and 80% of coated steel products like galvanised and value-added materials target EU markets. These products command significant premiums in Europe that are simply not replicated in Asian or Middle Eastern markets. For producers in downstream flat steel, CBAM creates the most acute commercial pressure because there is no easy market substitution. For hot rolled coil, where roughly 50% of exports target Europe with only approximately USD 30 per tonne price gap between EU and Asian markets, there is more commercial flexibility to redirect volumes — but that flexibility disappears as CBAM costs escalate toward 2034.
The CCTS dimension — why India’s domestic carbon market matters for CBAM
India’s Carbon Credit Trading Scheme covers 253 obligated entities in the iron and steel sector, with compliance starting in 2025-26 based on a 2023-24 baseline. This matters for CBAM for a reason that is frequently overlooked: the CBAM regulation explicitly allows a carbon price already paid in the country of origin to be deducted from the certificate obligation in the EU.
If India’s CCTS is developed to a sufficient standard and recognised by the European Commission as an equivalent carbon pricing mechanism, Indian steel exporters could use their domestic CCTS carbon costs to offset part of their CBAM obligation — keeping that revenue within India rather than surrendering it to EU national authorities. CSEP research estimates this could be worth approximately 1% of GDP by 2030. The development of a credible, robust domestic carbon market is therefore not just a domestic climate policy question for the steel sector — it is a direct financial interest that reduces the net CBAM burden on every tonne of steel exported to Europe.
The current CCTS framework for steel sets Greenhouse Gas Emission Intensity (GEI) targets for obligated entities. Early movers who achieve lower emission intensities do not just avoid CBAM costs — they generate tradable credits in India’s domestic carbon market that can be sold to under-performers, creating a direct financial return on decarbonisation investment. As CO2 AI notes, companies that achieve lower emission intensity before the market fully operationalises are positioned to monetise that performance twice: once through avoided CBAM costs at the EU border and once through credit sales in the domestic CCTS.
India’s Green Steel Taxonomy — the compliance framework
The Ministry of Steel introduced India’s Green Steel Taxonomy in December 2024, establishing emission thresholds that function as a domestic green steel classification system. Steel produced with CO₂ emissions below 2.2 tCO₂ per tonne of finished steel qualifies as green and carries a minimum three-star rating. Below 2.0 tCO₂ per tonne earns a four-star rating. Below 1.6 tCO₂ per tonne earns a five-star rating.
The Ministry of Steel has also set a target to reduce the sector’s average emission intensity from 2.65 tCO₂/t (the starting level) to 2.20 tCO₂/t by 2029-30 — a reduction of approximately 17% in five years. This is meaningful but it does not close the gap to the EU CBAM benchmark of 1.37 tCO₂/t for blast furnace steel. The taxonomy provides a framework for measuring progress and communicating it to EU buyers, but reaching the five-star threshold requires fundamental production route changes — not just incremental efficiency improvements.
Complementing the taxonomy is the Green Steel Public Procurement Policy, which from FY28 will require minimum quantities of green steel on government projects. This creates a domestic demand signal that gives producers a commercial incentive to achieve taxonomy ratings independent of EU export pressure. Combined with the SCALES programme providing financial incentives for green steel technology adoption, India is assembling a domestic architecture around green steel that creates multiple simultaneously operative reasons to decarbonise.
The decarbonisation pathways — what they cost and what they deliver
India’s steel sector faces a genuinely complex technology transition challenge. The majority of production relies on BF-BOF using metallurgical coal, of which India imports approximately 90%. The iron ore available domestically is primarily lower grade — generally below the 67% Fe content required for DRI-based processes — which constrains the direct shift to DRI-EAF routes that work well in countries with higher-grade ore. New BF-BOF capacity continues to be commissioned: 66% of the 195 MTPA of new capacity in the pipeline is BF-BOF route, per Climate Policy Initiative analysis. This creates a structural momentum problem — the investment decisions of the 2020s are locking in emission intensity for decades.
Near term — 2026 to 2030
Best Available Technology upgrades and renewable electricity
Pulverised Coal Injection (PCI), Coke Dry Quenching (CDQ), Top Pressure Recovery Turbines (TRT) and other BAT upgrades have a negative cost of CO₂ abatement — they reduce emissions and pay back through energy savings. These are viable for existing BF-BOF plants and can reduce emission intensity by 10 to 15% without changing the production route. Combined with renewable electricity procurement for captive power and auxiliary operations, hybrid methods can cut total emissions by 20 to 35% by 2030.
Medium term — 2028 to 2035
Scrap-based EAF expansion and DRI-EAF with natural gas
EAF production using steel scrap emits roughly 0.4 to 0.6 tCO₂/t — well below both the Green Steel Taxonomy thresholds and CBAM benchmarks. India’s scrap availability is growing as the country’s steel stock ages. The Steel Scrap Recycling Policy 2019 and India’s growing scrap pool are enabling EAF capacity expansion. DRI-EAF using natural gas rather than coal reduces emission intensity to approximately 1.1 to 1.4 tCO₂/t — close to the EU benchmark — and represents a viable bridge technology while green hydrogen costs fall.
Long term — 2032 and beyond
Hydrogen-based DRI (H2-DRI) at commercial scale
H2-DRI using green hydrogen eliminates process emissions from ironmaking — the dominant source of steel CO₂. JSW Energy has commissioned India’s first commercial-scale green hydrogen plant supplying 3,800 tpa to JSW Steel’s Vijayanagar DRI facility under the SIGHT programme. EY projects green steel demand at 4.49 MT by 2030. Green hydrogen costs discovered at Rs 397 per kg (USD 4.67/kg) in an IOCL tender in June 2025 — still above the USD 2/kg threshold for competitive H2-DRI at scale, but declining. IEEFA and JMK Research expect H2 to become the primary steelmaking route in India only by 2050.
India’s coal-based DRI route — which accounts for a significant share of secondary sector production — is worth particular attention. Coal-based DRI produces approximately 0.8 to 1.2 tCO₂ per tonne of DRI, compared to 0.4 to 0.6 tCO₂/t for natural gas-based DRI. The shift from coal-based to natural gas-based DRI is therefore a meaningful near-term decarbonisation step that does not require green hydrogen at scale — it just requires access to competitively priced natural gas, which itself depends on India’s LNG import infrastructure and domestic gas pricing policy.
The iron ore constraint: India’s domestic iron ore is primarily lower grade, unsuitable without beneficiation for the high-grade pellets that DRI processes require (generally above 67% Fe content). This is not an insurmountable barrier — pelletisation capacity can be built — but it is a capital and time constraint that means the switch to DRI-EAF routes will happen more slowly in India than in countries with naturally higher-grade ore deposits. It is an important reason why most near-term Indian decarbonisation plans focus on BAT upgrades in BF-BOF rather than route switching.
What India’s major steel producers are doing
JSW Steel
Active decarbonisation programmeJSW Steel has committed to reducing carbon intensity by 42% by FY2030 through renewable energy adoption, waste heat recovery and process optimisation, with Rs 100 billion (~USD 1.26 billion) allocated to green energy procurement. JSW Energy has commissioned India’s first commercial-scale green hydrogen plant at 3,800 tpa supplying the Vijayanagar DRI facility. JSW Steel and Tata Steel together account for over 31% of India’s steel exports to the EU — making their decarbonisation timelines directly material to the sector’s overall CBAM exposure profile.
Tata Steel
EU operations under ETSTata Steel has committed to reducing carbon intensity to below 1.8 tCO₂ per tonne of crude steel by 2030. Its European operations at IJmuiden and Port Talbot operate under the EU ETS directly, creating a cross-border complexity in carbon cost accounting. Tata commissioned a pilot plant capturing 5 tonnes of CO₂ per day from blast furnace gas at Jamshedpur, exploring CCUS as a pathway for existing integrated plants. The company’s dual exposure — as an EU ETS participant in Europe and a CBAM subject for Indian exports — gives it a distinctive perspective on carbon compliance economics.
ArcelorMittal Nippon Steel India
Greenfield green steel plansAM/NS India’s planned Odisha greenfield plant is expected to use green steelmaking technology — though technology details in the announcement were limited. The USD 22 billion Gujarat investment includes 10 GW of solar and wind development specifically for steel production decarbonisation. AM/NS’s parent ArcelorMittal has committed to building DRI-EAF facilities in Spain and Canada that reduce carbon emissions by 50%, providing a technology template that could inform the India investments.
Kalyani Group
Green steel benchmarkKalyani Group’s Pune EAF plant, operated by Saarloha Advanced Materials, produces green steel with GHG emissions of less than 0.19 tCO₂ per tonne of crude steel under the KALYANI FeRRESTA brand — which would place it firmly in five-star Green Steel Taxonomy territory. This is a proof point that near-zero emission steel is technically achievable in India today using EAF with renewable electricity, even if it is not yet economically viable at the commodity grade scale that drives the bulk of EU export volumes.
The strategic choices facing Indian steel exporters right now
Indian steel exporters with EU customer relationships are now navigating a set of simultaneous pressures that did not exist five years ago: CBAM levy accumulation from January 2026, EU safeguard measures on steel imports, the India-EU FTA concluded without CBAM carve-outs, rising EU scrap self-sufficiency limiting India’s EAF-route competitiveness, and EU buyer procurement policies increasingly incorporating supply chain carbon intensity requirements.
The strategic choices are clearer than the implementation is easy. Producers in downstream flat steel — cold rolled coil, coated products, value-added grades — face the most acute EU market access risk because these products have no viable price-equivalent alternative market outside Europe. For them, investment in emissions measurement, verification, and decarbonisation technology is not discretionary. Producers in commodity long products and semi-finished steel have more flexibility to redirect volumes toward Southeast Asia, the Middle East, and Africa, where CBAM does not apply — but they should be aware that the UK is introducing its own CBAM from 2027 covering the same sectors, and that other major economies may follow the EU’s architecture.
The companies that navigate this decade most effectively will be those that treat CBAM not just as a cost to be managed but as a signal about where the market is going — and position their production route, their energy procurement, and their carbon accounting infrastructure accordingly. The CBAM factor rises from 97.5% in 2026 to 100% in 2034. Every year of delay in reducing emission intensity is a year of rising carbon costs at the EU border. But every year of early progress in reducing emission intensity is a year of competitive advantage in a market where that advantage is increasingly priced.
For the full regulatory context of how India’s carbon markets, energy efficiency obligations, and green hydrogen policy interact with the steel sector, see the Steel sector page and the Industrial Decarbonisation Policy Map. For India’s domestic carbon market framework, see the Carbon Markets regulatory repository.
Frequently asked questions
What is the actual CBAM cost per tonne for Indian steel in 2026?
At current EU ETS prices of approximately €88 per tonne CO₂ (January 2026) and a typical Indian BF-BOF emission intensity of 2.1 tCO₂/t against an EU benchmark of 1.37 tCO₂/t, the net CBAM obligation gap is approximately 0.73 tCO₂/t. With the 97.5% CBAM factor in 2026, this translates to a certificate obligation of roughly €63 per tonne for typical hot rolled coil. Without verified data, EU default values can push this to €250 to 300 per tonne. By 2030, Global Efficiency Intelligence projects import charges of USD 72 to 83 per tonne under a medium carbon price scenario, rising to USD 210 to 243 per tonne by 2034 at full CBAM factor.
Which Indian steel products are most at risk from CBAM?
Products with the highest EU export concentration face the most acute market access risk. Cold rolled coil annealed and coated products like galvanised steel see 80 to 95% of export volumes going to Europe, commanding premiums that cannot be replicated in alternative markets. For these products, CBAM exposure is not manageable through market diversification — it requires decarbonisation investment. Commodity hot rolled coil and semi-finished products have more flexibility because price gaps between EU and Asian markets are smaller, allowing volume redirection, though this option narrows as CBAM costs escalate toward 2034.
Does India’s CCTS reduce CBAM obligations for steel exporters?
Not yet, but it has the potential to do so. The CBAM regulation allows deduction of a carbon price already paid in the exporting country. India’s CCTS covers 253 obligated entities in iron and steel with compliance from 2025-26. For the deduction to apply, India’s CCTS must be recognised by the European Commission as an equivalent carbon pricing mechanism — a process that requires the scheme to demonstrate verified, auditable carbon costs at the installation level. This is an active area of development and a strategic priority for the Indian government. Once recognised, the offset provision will directly reduce net CBAM obligations for covered steel producers.
Is the BF-BOF route viable for EU exports in the long run?
The BF-BOF route as currently operated is not viable for EU exports by 2034 without either significant emission reduction or CCUS. The CBAM factor rises to 100% in 2034 and EU ETS prices are projected to reach €130 per tonne by 2030. For BF-BOF plants with emission intensity around 2.1 tCO₂/t, the CBAM levy will represent a material share of the product value for commodity grades — making EU market access uneconomic without decarbonisation action. The viable pathways for BF-BOF plants are: BAT upgrades to reduce intensity to around 1.8 to 2.0 tCO₂/t (which reduces but does not eliminate CBAM exposure), integration of CCUS to capture blast furnace gas CO₂, or transition to DRI-EAF as asset cycles allow.
What is India’s Green Steel Taxonomy and how does it relate to CBAM?
India’s Green Steel Taxonomy, introduced by the Ministry of Steel in December 2024, classifies steel by emission intensity: below 2.2 tCO₂/t is three-star green, below 2.0 tCO₂/t is four-star, and below 1.6 tCO₂/t is five-star. The taxonomy provides a domestic framework for measuring decarbonisation progress that producers can communicate to EU buyers. Five-star rated steel at below 1.6 tCO₂/t would sit below the EU CBAM benchmark of 1.37 tCO₂/t for BF steel — meaning a five-star rated producer would face a lower CBAM levy than average. The Green Steel Public Procurement Policy from FY28 will require minimum green steel content in government projects, creating domestic demand alongside the EU market signal.
When will hydrogen-based DRI be commercially viable for Indian steel?
IEEFA and JMK Research expect green hydrogen to become the primary steelmaking route in India only by 2050. Near-term constraints include green hydrogen costs currently at USD 3.5 to 4.5 per kg (compared to approximately USD 2/kg needed for competitive H2-DRI), limited green hydrogen infrastructure, and India’s lower-grade iron ore which requires beneficiation for DRI-grade pellets. However, the timeline is compressing: JSW Energy has commissioned a commercial-scale green hydrogen plant at 3,800 tpa for Vijayanagar DRI, and the IOCL June 2025 tender discovered prices of Rs 397/kg (USD 4.67/kg). The SIGHT programme incentives and falling electrolyser costs are expected to bring green hydrogen to USD 2/kg by 2032 to 2035, after which H2-DRI transitions from demonstration to commercial viability at scale.
Sources and further reading
- Outlook Business — Steel Secretary on CBAM Impact on India’s Exports to Europe, September 2025
- Business Standard — CBAM Framework to Impact 15-40% of India’s Steel Exports to Europe, ICRA, June 2023
- Fastmarkets — CBAM Regulation Report: Navigating the EU’s New Carbon Border Rules for Metals, December 2025
- Global Efficiency Intelligence — The Impact of the EU CBAM on Global Steel Trade
- CO2 AI — CBAM and Indian Steel: The Market Is Already Deciding Winners and Losers
- Metalbook — CBAM and the Future of India’s Steel Exports
- Osmosis IM — The EU’s Carbon Border Adjustment Mechanism, December 2025
- IEEFA — Steel Without the Energy Security Challenge: India’s Green Hydrogen Opportunity
- Climate Policy Initiative — Taking Stock of Steel: India’s Domestic Production Outlook, September 2023
- Climate Policy Initiative — Decarbonizing India’s Steel Industry: How Transition Finance Can Help, February 2025
- JMK Research and IEEFA — Steel Decarbonisation in India, September 2023
- Ministry of Steel — Green Steel Taxonomy and Green Steel Public Procurement Policy, December 2024
- Bureau of Energy Efficiency — PAT Scheme and CCTS for Iron and Steel Sector
- European Commission — CBAM official page including benchmark emission values for steel products
Part of the Reclimatize.in CBAM cluster. Also read: CBAM and Its Impact on Indian Industry and How CBAM Works: A Guide for Exporters.